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North America Spray Polyurethane Foam For Building & Construction Market
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North America Spray Polyurethane Foam For Building & Construction Market 2025-2033 Trends: Unveiling Growth Opportunities and Competitor Dynamics

North America Spray Polyurethane Foam For Building & Construction Market by Product (Open cell, Closed cell, Others), by Application (Residential walls, Residential roofing, Commercial walls, Commercial roofing, Below grade residential, Below grade commercial), by Container Size (12 – 24 oz cans, Up to 55 gallons, Above 55 gallons), by Usage (Cartridge, 2-part kits, Others), by Country (U.S., Canada), by U.S. Forecast 2025-2033

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North America Spray Polyurethane Foam For Building & Construction Market 2025-2033 Trends: Unveiling Growth Opportunities and Competitor Dynamics

Key Insights

The size of the North America Spray Polyurethane Foam For Building & Construction Market was valued at USD 687.40 Million in 2023 and is projected to reach USD 993.33 Million by 2032, with an expected CAGR of 5.4% during the forecast period. The North America Spray Polyurethane Foam (SPF) Market for Building & Construction centers on spray-applied insulation and air-sealing materials created from polyurethane, which are extensively utilized in the construction sector due to their exceptional thermal insulation, soundproofing, and moisture resistance characteristics. SPF is gaining popularity in residential and commercial properties because it enhances energy efficiency by closing gaps and stopping air leaks, which lowers heating and cooling expenses. The North American market is propelled by the increasing need for energy-efficient construction options, heightened environmental awareness, and the implementation of sustainable building practices. Moreover, the adaptability of SPF in uses like attic insulation, wall spaces, roofs, and foundations is leading to its extensive adoption. The expansion of the construction sector, especially with the increase in residential, commercial, and industrial projects, boosts the need for spray foam solutions. Innovations in SPF formulations, featuring environmentally friendly and low-VOC alternatives, are further propelling market expansion. With regulatory standards for energy efficiency tightening, the North America Spray Polyurethane Foam market is projected to experience ongoing growth, fueled by its capability to fulfill both performance and sustainability objectives in the construction and building sectors.

North America Spray Polyurethane Foam For Building & Construction Market Research Report - Market Size, Growth & Forecast

North America Spray Polyurethane Foam For Building & Construction Market Concentration & Characteristics

The North America Spray Polyurethane Foam For Building & Construction Market is moderately concentrated. Major players include BASF, CertainTeed, Demilec, NCFI Polyurethanes, Lapolla Industries, Inc., and Johns Manville. These companies hold a significant market share and compete based on factors such as product quality, innovation, and customer service. The market is characterized by ongoing innovation, with companies investing in research and development to improve the performance and sustainability of their products. Regulations related to the use and handling of SPF also impact the market, ensuring safety and compliance. End-user concentration is moderate, with residential and commercial construction accounting for the majority of demand. M&A activity in the market is expected to remain moderate in the coming years.

North America Spray Polyurethane Foam For Building & Construction Market Trends

The North America Spray Polyurethane Foam For Building & Construction Market is witnessing several key trends:

  • Growing adoption of open-cell SPF: Open-cell SPF is gaining popularity due to its cost-effectiveness and ability to provide soundproofing and moisture control.
  • Increasing use of SPF in residential construction: SPF is becoming more prevalent in residential walls, roofing, and below-grade applications due to its energy-saving properties.
  • Technological advancements: Advancements in SPF technology, such as the development of low-VOC and eco-friendly products, are fueling market growth.
  • Rising environmental concerns: The push for sustainable building practices is driving demand for SPF, which contributes to energy efficiency and reduces carbon emissions.

North America Spray Polyurethane Foam For Building & Construction Market Growth

Key Region or Country & Segment to Dominate the Market

  • Key region: The U.S. dominates the North America Spray Polyurethane Foam For Building & Construction Market, accounting for the majority of revenue.
  • Dominant segment: Closed-cell SPF is the largest product segment, driven by its high strength, insulation value, and resistance to moisture.
  • Growing segment: Cartridge SPF is expected to witness significant growth due to its ease of use and portability.

North America Spray Polyurethane Foam For Building & Construction Market Product Insights Report Coverage & Deliverables

Report coverage:

  • Market size and growth analysis
  • Key market trends and drivers
  • Competitive landscape and market share analysis
  • Segmentation and product insights
  • Regional analysis and market dynamics

Deliverables:

  • Comprehensive research report
  • Detailed market data
  • Industry insights and expert analysis
  • Custom consulting services

North America Spray Polyurethane Foam For Building & Construction Market Analysis

Market size and growth: The market size is estimated to reach $1,153.82 million by 2027, growing at a CAGR of 5.4% during the forecast period.

Market share: BASF held a market share of 22.3% in 2022, followed by CertainTeed with 18.9% and Demilec with 15.7%.

Growth drivers: Key growth drivers include rising energy costs, increasing awareness of SPF benefits, and government incentives for energy-efficient construction.

North America Spray Polyurethane Foam For Building & Construction Market Regional Insights

  • U.S.
    • Product: Closed-cell SPF dominates, followed by open-cell SPF.
    • Application: Residential and commercial construction account for the majority of demand.
    • Country share: 85% of the North American market.
  • Canada
    • Product: Closed-cell SPF is the primary type used.
    • Application: Residential construction is the major end-use segment.
    • Country share: 15% of the North American market.

Driving Forces: What's Propelling the North America Spray Polyurethane Foam For Building & Construction Market

  • Rising energy costs
  • Government incentives for energy-efficient construction
  • Increasing awareness of SPF benefits
  • Demand for sustainable building materials

Challenges and Restraints in North America Spray Polyurethane Foam For Building & Construction Market

  • Fluctuating raw material prices
  • Stringent regulations related to SPF handling and disposal
  • Limited skilled labor availability
  • Competition from alternative insulation materials

Emerging Trends in North America Spray Polyurethane Foam For Building & Construction Market

  • Development of low-VOC and eco-friendly SPF products
  • Growing adoption of SPF in mass timber construction
  • Rise of pre-fabricated building components using SPF
  • Digitization and technology advancements in SPF application and monitoring

North America Spray Polyurethane Foam For Building & Construction Industry News

  • BASF expands its SPF production capacity in North America. 
  • CertainTeed launches a new line of low-VOC SPF products. 

Leading Players in the North America Spray Polyurethane Foam For Building & Construction Market

  • BASF 
  • CertainTeed 
  • Demilec 
  • NCFI Polyurethanes 
  • Lapolla Industries, Inc. 
  • Johns Manville 

North America Spray Polyurethane Foam For Building & Construction Market Segmentation

  • 1. Product
    • 1.1. Open cell
    • 1.2. Closed cell
    • 1.3. Others
  • 2. Application
    • 2.1. Residential walls
    • 2.2. Residential roofing
    • 2.3. Commercial walls
    • 2.4. Commercial roofing
    • 2.5. Below grade residential
    • 2.6. Below grade commercial
  • 3. Container Size
    • 3.1. 12 – 24 oz cans
    • 3.2. Up to 55 gallons
    • 3.3. Above 55 gallons
  • 4. Usage
    • 4.1. Cartridge
    • 4.2. 2-part kits
    • 4.3. Others
  • 5. Country
    • 5.1. U.S.
    • 5.2. Canada

North America Spray Polyurethane Foam For Building & Construction Market Segmentation By Geography

  • 1. U.S.

North America Spray Polyurethane Foam For Building & Construction Market Regional Share

North America Spray Polyurethane Foam For Building & Construction Market REPORT HIGHLIGHTS

AspectsDetails
Study Period 2019-2033
Base Year 2024
Estimated Year 2025
Forecast Period2025-2033
Historical Period2019-2024
Growth RateCAGR of 5.4% from 2019-2033
Segmentation
    • By Product
      • Open cell
      • Closed cell
      • Others
    • By Application
      • Residential walls
      • Residential roofing
      • Commercial walls
      • Commercial roofing
      • Below grade residential
      • Below grade commercial
    • By Container Size
      • 12 – 24 oz cans
      • Up to 55 gallons
      • Above 55 gallons
    • By Usage
      • Cartridge
      • 2-part kits
      • Others
    • By Country
      • U.S.
      • Canada
  • By Geography
    • U.S.
Table Of Content
  1. 1. Introduction
    • 1.1. Research Scope
    • 1.2. Market Segmentation
    • 1.3. Research Methodology
    • 1.4. Definitions and Assumptions
  2. 2. Executive Summary
    • 2.1. Introduction
  3. 3. Market Dynamics
    • 3.1. Introduction
      • 3.2. Market Drivers
        • 3.2.1 The growing U.S. construction industry
        • 3.2.2 Stringent government regulations on energy efficiency
      • 3.3. Market Restrains
        • 3.3.1 Volatile prices of raw materials
        • 3.3.2 Occupational health hazards associated with the product
      • 3.4. Market Trends
  4. 4. Market Factor Analysis
    • 4.1. Porters Five Forces
    • 4.2. Supply/Value Chain
    • 4.3. PESTEL analysis
    • 4.4. Market Entropy
    • 4.5. Patent/Trademark Analysis
  5. 5. North America Spray Polyurethane Foam For Building & Construction Market Analysis, Insights and Forecast, 2019-2031
    • 5.1. Market Analysis, Insights and Forecast - by Product
      • 5.1.1. Open cell
      • 5.1.2. Closed cell
      • 5.1.3. Others
    • 5.2. Market Analysis, Insights and Forecast - by Application
      • 5.2.1. Residential walls
      • 5.2.2. Residential roofing
      • 5.2.3. Commercial walls
      • 5.2.4. Commercial roofing
      • 5.2.5. Below grade residential
      • 5.2.6. Below grade commercial
    • 5.3. Market Analysis, Insights and Forecast - by Container Size
      • 5.3.1. 12 – 24 oz cans
      • 5.3.2. Up to 55 gallons
      • 5.3.3. Above 55 gallons
    • 5.4. Market Analysis, Insights and Forecast - by Usage
      • 5.4.1. Cartridge
      • 5.4.2. 2-part kits
      • 5.4.3. Others
    • 5.5. Market Analysis, Insights and Forecast - by Country
      • 5.5.1. U.S.
      • 5.5.2. Canada
    • 5.6. Market Analysis, Insights and Forecast - by Region
      • 5.6.1. U.S.
  6. 6. Competitive Analysis
    • 6.1. Market Share Analysis 2024
      • 6.2. Company Profiles
        • 6.2.1 BASF
          • 6.2.1.1. Overview
          • 6.2.1.2. Products
          • 6.2.1.3. SWOT Analysis
          • 6.2.1.4. Recent Developments
          • 6.2.1.5. Financials (Based on Availability)
        • 6.2.2 CertainTeed
          • 6.2.2.1. Overview
          • 6.2.2.2. Products
          • 6.2.2.3. SWOT Analysis
          • 6.2.2.4. Recent Developments
          • 6.2.2.5. Financials (Based on Availability)
        • 6.2.3 Demilec
          • 6.2.3.1. Overview
          • 6.2.3.2. Products
          • 6.2.3.3. SWOT Analysis
          • 6.2.3.4. Recent Developments
          • 6.2.3.5. Financials (Based on Availability)
        • 6.2.4 NCFI Polyurethanes
          • 6.2.4.1. Overview
          • 6.2.4.2. Products
          • 6.2.4.3. SWOT Analysis
          • 6.2.4.4. Recent Developments
          • 6.2.4.5. Financials (Based on Availability)
        • 6.2.5 Lapolla Industries Inc.
          • 6.2.5.1. Overview
          • 6.2.5.2. Products
          • 6.2.5.3. SWOT Analysis
          • 6.2.5.4. Recent Developments
          • 6.2.5.5. Financials (Based on Availability)
        • 6.2.6 Johns Manville
          • 6.2.6.1. Overview
          • 6.2.6.2. Products
          • 6.2.6.3. SWOT Analysis
          • 6.2.6.4. Recent Developments
          • 6.2.6.5. Financials (Based on Availability)
List of Figures
  1. Figure 1: North America Spray Polyurethane Foam For Building & Construction Market Revenue Breakdown (Million, %) by Product 2024 & 2032
  2. Figure 2: North America Spray Polyurethane Foam For Building & Construction Market Share (%) by Company 2024
List of Tables
  1. Table 1: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Region 2019 & 2032
  2. Table 2: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Product 2019 & 2032
  3. Table 3: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Application 2019 & 2032
  4. Table 4: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Container Size 2019 & 2032
  5. Table 5: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Usage 2019 & 2032
  6. Table 6: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Country 2019 & 2032
  7. Table 7: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Region 2019 & 2032
  8. Table 8: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Product 2019 & 2032
  9. Table 9: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Application 2019 & 2032
  10. Table 10: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Container Size 2019 & 2032
  11. Table 11: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Usage 2019 & 2032
  12. Table 12: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Country 2019 & 2032
  13. Table 13: North America Spray Polyurethane Foam For Building & Construction Market Revenue Million Forecast, by Country 2019 & 2032

STEP 1 - Identification of Relevant Samples Size from Population Database

Step Chart
bar chart
method chart

STEP 2 - Approaches for Defining Global Market Size (Value, Volume* & Price*)

approach chart
Top-down and bottom-up approaches are used to validate the global market size and estimate the market size for manufactures, regional segemnts, product and application.

Note* : In applicable scenarios

STEP 3 - Data Sources

Primary Research

  • Web Analytics
  • Survey Reports
  • Research Institute
  • Latest Research Reports
  • Opinion Leaders

Secondary Research

  • Annual Reports
  • White Paper
  • Latest Press Release
  • Industry Association
  • Paid Database
  • Investor Presentations
approach chart

STEP 4 - Data Triangulation

Involves using different sources of information in order to increase the validity of a study

These sources are likely to be stakeholders in a program - participants, other researchers, program staff, other community members, and so on.

Then we put all data in single framework & apply various statistical tools to find out the dynamic on the market.

During the analysis stage, feedback from the stakeholder groups would be compared to determine areas of agreement as well as areas of divergence

Additionally after gathering mix and scattered data from wide range of sources, data is triangull- ated and correlated to come up with estimated figures which are further validated through primary mediums, or industry experts, opinion leader.

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